KDX improves product quality with high-end surface inspection system

One of China’s largest producers of window film has equipped it´s coating process line with the ISRA inspection System SMASH for high level window film inspection. KDX must meet the demanding quality requirements of the market. Therefore, extremely small scratches in the material need to be identified which until now could not be detected. The Chinese company chose ISRA as its partner in order to find the most efficient solution for those challenges, which is the intelligent automated optical inspection system, precisely analyzing and detecting defects.

The decision to integrate SMASH at the Zhangjiagang site, Jiangsu Province, was well-founded for KDX. The optical film branch works with the highest requirements for surface quality. For example, window film is used in the automotive or the construction sectors to reduce solar radiation. Even very tiny scratches affect the intended features of these products, which are cost-sensitive for customers. Both aspects account for a product that needs high-end inspection before it can be delivered and further processed.

Therefore KDX identified the need to introduce a new inspection system to improve quality. ISRA had been recommended to KDX by contacts and business partners in the industry as a globally leading company of surface vision. Mr. Hu, the Production Director, said: “ISRA’s system can detect surface defects like small scratches in real-time and classify the shape and location of such defects. It replaces manual methods for inspection entirely, significantly increases the production efficiency, reduces the production cost, and ensures the film quality.” Mr. Hu added that competitors’ systems are often just able to detect either scratches or parts of defects.
ISRA’s SMASH is used for surface inspection of optical film and detects the defects in real-time. Four advantages can be identified: First, the system, ensures that end customers receive only flawless material. Second, waste is reduced and the marketable production volume can be increased. Third, product properties are fully monitored and defect sources corrected. And last, plant operators can make product changes efficiently, thereby saving costs. Defects as glue line, bubbles, color deviations, light distortion and scratches can all be avoided with the inline inspection system.